Car Braking system
For a little over 100 years, the auto industry has striven to improve every inch of their products. This is a brief summary of aspects of the braking system of automobiles.
When the brake petal is pressed, it forces a brake linkage to compress, sending brake fluid (hydraulic fluid) from the master cylinder through the brake lines and to the brake unit of each wheel. The purpose for using this type of hydraulic force multiplication braking system requires a greater force than you could actually apply using just your leg. The fluid can be directed through all the twists and turns of the brake lines in order to reach each wheel cylinder. However if air gets in the hydraulic line, it will interfere with the performance of the brake system by making them spongy, and causing the brake pedal to go down slightly lower than normal.
On the back two brake calipers, fluid from the master cylinder is forced into each of the calipers and presses against the a piston in the brake cylinder, which in turn presses two brake pads against the rotor (disk), which is attached to the wheel, which forces it to slow down or stop.
The parking brake is also attached to the rear brake system and controls the rear brakes using steel cables that are connected to a hand or foot petal, located by the driver. This system is fully mechanical and completely bypasses the hydraulic system in case there is a brake failure. Used mostly while parking on the side of a hill, the cable pulls a lever that is mounted to the rear brake and is directly connected to the brake shoes.
If the vehicle has disk brakes on the rear wheels then there is another type of braking system that is used but the principle is still the same. This type of braking system uses a corkscrew device that pushes the piston against the pads which also bypasses the hydraulic system. This type of system is primarily used on the single piston floating calipers.
Disk brakes are found on the front of automobiles today. There are two types of brake pads on the market, one is a soft pad, and the other is made of a much harder material and lasts longer. The older cars used the brake drum system like the rear brake system. Today disk brakes are used because they wear longer and are less affected by water. They are self adjusting and self cleaning and are less prone to grab or pull as you press the brake pedal. The main components of disk brakes are the caliper, the caliper support, the brake pads and the rotor (disk). The pads are mounted on each side of the disk inside the caliper.
There is an anti-lock system on each vehicle that are designed to adjust pressure between the front and rear brakes. When you press the brake pedal the vehicles weight is shifted more to the front wheels and less on the rear wheels which causes the front to dive downward and the rear to rise up. This anti-lock system is designed to put more pressure on the front and less pressure to the rear. This minimizes the chance of the brakes from locking up.
Goodyear is probably the leading company that makes brake components; however, there are a number of companies around the world that take the work load as well. Sanyco Grand Industries is renowned company, and Monroe Brakes is another brake component manufacturer. Both companies does a good job building all their components.
